What products and services do Mortlock Timber offer?

Mortlock Timber operates as a make-to-order manufacturer, meaning our products are custom-made rather than off-the-shelf items. This approach offers enhanced flexibility with product options and streamlines the manufacturing process, leading to improved quality and cost efficiency.

Here is what we will cover in this blog:

• How manufacturing operates at Mortlock
• What products we offer at Mortlock Timber
  • Cladding
  • Internal timber lining
  • Battens
  • Shou Sugi Ban charred timber
• The products  we do not offer at Mortlock Timber
• The services we provide at Mortlock Timber

Let's get into it!

How manufacturing operates at Mortlock

The production journey begins with scheduling. Once an order is confirmed and the deposit is paid, our scheduling team secures a production slot, verifies stock availability and procures any necessary timber or materials.

When the job is ready for production, timber is sourced from stock and sent to the initial moulding machine for skip dressing or gauging.

Skip dressing involves lightly machining rough sawn boards to straighten them, square the edges, and create a straight edge for further processing. This step ensures a straighter board, simplifying the installation process.

Next, the timber moves to the profiling line, where it is shaped and finished through a moulding machine. After profiling, the timber undergoes finishing according to the project specifications.

Finishing options include sanding, charring, texturing the surface, pre-oiling --and applying various film-forming coatings such as Fireshield and Enviro Clear.

Finally, the completed order is sent to dispatch, where all components are packed together and the final check ensures all items are included as per the purchase order before the delivery is booked.

Products we offer at Mortlock Timber

Internal timber lining - Satinplank

Satinplank is a timber lining system that is primarily designed for internal applications. Our timber lining boards are available in seven different profiles and different finishes to achieve amazing textures and colours for a space. Satinplank profiles are readily available in our Australian native hardwoods, thermally-modified timber and American oak.

Tongue and groove Satinplank profiles are easily installed with the two fixing methods of face fix and secret fix. Secret fix is achieved by securing the timber lining board through the tongue. Satinplank can be used horizontally and vertically on non-exposed (to the weather) walls or ceilings. Learn more about Satinplank here. 

 

Timber battens - Proplank

Direct fixed or click-in, our natural timber battens come in a wide variety of sizes, spacing configurations and shapes!

Proplank is a system that utilises steel clips, nylon spacer brackets and acoustic backing (if required). We have designed the system to minimise installation time and remove the need for specialist labour. All while not compromising on aesthetics, the durability and strength of the system.

The Proplank profile can be used with a wide range of hardwood timber species including blackbutt, jarrah, ironbark, spotted gum and more. 

Charred timber - Shou Sugi Ban

Also known as Yakisugi, Shou Sugi ban is a finish applied to timber by virtue of charring it with fire. Applying this burnt timber finish yields a carbon coating that not only enhances the timber’s aesthetics but also provides exceptional protection.

Surprisingly to many, charring strengthens and fortifies the timber, making it more durable in the long run. The carbon layer, complemented by an oil coating, forms a robust barrier against moisture, rendering it an excellent choice for outdoor applications. As well as a bold storytelling option for interior spaces.

 

At Mortlock Timber we char our timber products in our WA facilities. We pride ourselves on the dedicated time and effort we have put into perfecting the Shou Sugi Ban process to ensure we provide the highest standard finish every time.

 

 

At Mortlock Timber we offer dynamic charring solutions for two key systems: cladding and our timber screening.

Specifically tailored for our Trendplank timber cladding, Shou Sugi Ban charred timber is ideal for both walls and ceilings. We do not recommend using charred timber for decking or flooring. Charred Trendplank cladding can be provided in timber pieces ranging from 40×19 to 40×40 across all profiles excluding a centre groove profile.

Products we do not offer at Mortlock Timber

Flooring

While we still offer timber decking options at Mortlock Timber, our focus has shifted to delivering high-quality architectural timber. We do not offer timber flooring. 

Accoya

While we offer thermally-modified timber at Mortlock Timber, we do not offer Accoya. Accoya is Pinus radiata that has been put through a modification process using acetic acid. 

Western red cedar

We do not supply Western red cedar. Don’t get us wrong, Western red cedar is an amazing timber. However, as we frequently hear concerns around the costs and availability with Western Red Cedar, we have invested in developing an option that does not compromise on aesthetics or durability of the timber specified for a project.

At Mortlock Timber, we currently offer Malvec  as a compelling alternative to Western red cedar for several reasons that you can read about here.

No mix, all natural

Aluminium

We are committed to offering only natural timber products and do not provide aluminium products. We look to deliver warmth, texture and further the cause of sustainable design through our natural products. 

Composite 

For instance, they do not provide composite or synthetic timber alternatives. Their focus remains on delivering authentic, natural timber solutions that highlight the beauty and uniqueness of real wood.

The services we provide at Mortlock Timber

Mortlock Timber offers a range of services to support architects and builders rom project inception to completion. These services include expert consultation to help clients choose the right timber products for their specific needs, ensuring the best aesthetic and functional outcomes.

Pre-finished and factory-coated

All of our natural timber products can be pre-oiled or supplied raw. We use the term 'pre-oiled' or 'factory-coated' for our timber pieces that oiled with Cutek Extreme CD50 and WOCA Exterior oil. The term 'pre-finished' is reserved for Fireshield Intumescent coating, SiOO:X and our Enviro Clear.

Customisation

We also provide custom machining and finishing services, allowing for tailored solutions that meet unique design requirements. Installation support and after-sales service are integral parts of our offering, ensuring that our clients can confidently rely on us for comprehensive timber solutions.

Sustainable practices and operation at Mortlock Timber

Sustainability is a core value at Mortlock Timber. We source a major portion of our timber from sustainably managed forests and continuously audit our manufacturing process in Australia. Our PEFC Chain of Custody certification ensures the sustainable sourcing of several timber species. Each year, our practices undergo stringent audits to ensure we uphold the promise of sourcing from transparent and trusted supply chains.

Our facilities are technologically up to date and we have streamlined our processes, ensuring that our operations have minimal impact on our immediate environment.

The natural timber products at Mortlock Timber offer solutions for diverse and intricate architectural needs. We feel that natural timber is not just a building material; it’s a testament to sustainable living, innovative design, and holistic well-being. By embracing timber in architectural design, you’re not just constructing buildings; you’re shaping a better, greener future for us all.